Language
- 中文
- English

Home page

Product Details

Product Introduction

A vacuum emulsifier is a device that, under vacuum conditions, uses a high-shear emulsifier to rapidly and uniformly disperse one or more phases into another continuous phase. Leveraging the powerful kinetic energy generated by mechanical action, the material undergoes hundreds of thousands of hydraulic shear cycles per minute within the narrow gap between the stator and rotor. Through a combination of centrifugal forces, extrusion, impact, and shear, the mixture is instantly and evenly dispersed and emulsified. After repeated high‑frequency cycling, the final product is free of air bubbles, finely textured, and highly stable.

Product Structure

A vacuum emulsifier consists of an emulsification pot (with a liftable lid and a tilting pot body), a water-phase pot, an oil-phase pot, a vacuum system, heating and temperature control systems, a cooling system, and an electrical control system.

Product Applications

1. The emulsification pot lid of the high-shear vacuum homogenizing emulsifier is automatically liftable and lowerable, and the main vessel can be tilted for dumping.
2. The emulsification tank is equipped with a high-shear homogenizer and a counter-rotating wall-scraping agitator.
3. Equipped with two pre-treatment tanks: one for the aqueous phase and one for the oil phase.
4. The pre-treatment tank is equipped with a high-speed dispersion system.
5. Equipped with a vacuum system, the material in the pre‑treatment tank can be drawn into the emulsification tank via a suction line under negative pressure.
6. The inner surface of the emulsification tank is mirror-polished, meeting hygienic-grade requirements.
7. The system employs a sandwich-type electric heating method, ensuring uniform heat transfer and high temperature control accuracy; it can also be connected to cooling water or coolant for cooling.
8. It employs push-button or PLC control, which is simple, intuitive, and easy to operate.

Product Features

Vacuum emulsifiers are widely used in the personal care and cosmetics, biopharmaceutical, and food industries, and are particularly effective for emulsifying formulations with high matrix viscosity and elevated solid content.

Technical Specifications

Specification Model		ZRJ-150	ZRJ-200	ZRJ-250	ZRJ-350	ZRJ-650	ZRJ-1000	ZRJ-1300
Emulsification pot	Design Volume (L)	150	200	250	350	650	1000	1300
	Working volume (L)	120	160	200	280	520	800	1000
	Stirring speed (RPM)	0-86	0-65	0-65	0-65	0-45	0-45	0-45
	Homogenizer speed (RPM)	0-2800	0-2800	0-2800	0-2800	0-2800	0-2800	0-2800
	Lifting method	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic
Aqueous-phase pot	Working volume (L)	60	80	105	150	250	400	500
Aqueous-phase pot	Stirring speed (RPM)	1400	1400	1400	1400	960	960	960
Oil-phase pot	Working volume (L)	60	80	105	150	250	400	500
Oil-phase pot	Stirring speed (RPM)	1400	1400	1400	1400	960	960	960
Total power	Electric heating (kW)	27	39	42	48	70	88	91.5
Total power	Steam Heating (kW)	9	12	12	12	22	28	31.5

Keywords

Vacuum emulsifier

Vacuum emulsifying machine

139-2952-8021

peter@maikejx.cn