Mango puree processing production line

Release Date:

2025-11-11 14:22

Source:

I. Production Line Overview

Mango is a very popular tropical fruit. , The fruit’s water content is at 80% left and right , The sugar content is in 12% left and right , It is characterized by thick, fleshy texture, abundant juice, sweet flavor, and a rich aroma.
Our company is committed to providing end-to-end solutions for mango pulp processing production lines, offering tailor-made services that encompass process design and optimization, factory layout, as well as equipment design, manufacturing, installation, and after-sales support. Our company draws on cutting-edge international technologies in mechanical manufacturing and installation. …continuously optimized and improved during actual production, manufacturing, and debugging.

II. Process Flow

Mango → Cleaning (bubble washing machine) → Fruit sorting (fruit sorter) → Pulping (peeling, pitting, and pulping machine) → Filter (filter) → Homogenization (high-pressure homogenizer) → Degassing (Vacuum Degasser) → Blending (blending tank) → Sterilization (tubular sterilizer) → Storage (storage tank) → Filling → Finished product

1. Mangoes: The selection of raw materials is a critically important step, as it determines the quality of the final mango puree. Therefore, utmost care must be taken during the sorting process. When choosing ingredients, prioritize seasonal, fresh, and juicy mangoes. During intermediate storage, discard any fruits that are damaged or unsuitable for processing.
2. Cleaning: The mangoes are fed into a washing machine, where high-pressure water jets and vigorous air bubbles thoroughly break up, agitate, clean, and convey the fruit. Soil and debris loosened from the mango surfaces settle at the bottom. To manage suspended impurities, a recirculating pump keeps the water flowing, directing contaminants into a collection tank. The tank’s filtration system is easily removable, while floating debris is discharged through an overflow outlet at the top. This ensures the wash tank remains clean and allows for prompt removal of impurities, thereby maintaining optimal cleaning performance.
3. Fruit sorting: Using a sorting machine to select suitable mangoes.
4. Pulping: The peeling, pitting, and pulping machine employs an electric motor driven by a belt to spin a rotor mounted on a splined shaft at high speed. Fruit enters the machine through the feed inlet, where feeding blades helically convey the material into the pulping chamber. Under the action of the pulping blades, the material is thoroughly mashed and broken down. Due to centrifugal force, the juice or pulp passes through the screen holes into the collection hopper and then flows by gravity to the next processing unit, while the peel and pits are discharged through the waste‑discharge blades to the outlet, thereby achieving automatic separation of pulp and residue.
5. Filtration: Use a filter to remove some of the crude fiber.
6. Homogenization: Homogenization is performed to break down the suspended pulp particles in juice into tiny microparticles, ensuring their uniform dispersion throughout the juice, thereby enhancing its stability and preventing separation.
7. Deaeration: To prevent or minimize oxidation of juice components, safeguard against changes in color and flavor, avoid the formation of gas‑induced foam on the liquid surface due to adsorption by suspended particles, and ensure efficient heat exchange during canning and sterilization, oxygen must be removed from mango puree.
8. Blending: To enhance the flavor, an appropriate amount of granulated sugar or other additives is added to the blending tank and thoroughly mixed with the mango puree.
9. Sterilization: Ultra-high-temperature short-time sterilization is performed using a tubular sterilizer to achieve commercial sterility.
10. Storage: The pasteurized juice can be stored in sterile storage tanks.
11. Filling: Select a filling machine based on the packaging format.

III. Production Line Features

1. Throughput from 3 ton / Heaven arrives 1500 ton / Heaven.
2. Yield: approximately 75% ( 25% For fruit peels and pits).
3. Solid content of the raw material: 10-12Brix。
4. The finished products may include: mango puree, mango juice, and mango jam.
5. Adding individual devices enables the processing of fruits with similar characteristics, such as pineapples.
6. It can be cleaned through multi-stage bubble washing and brush cleaning.
7. Use a peeling, pitting, and pulping machine to enhance juice extraction efficiency and yield.
8. Tubular sterilization and aseptic filling ensure the product’s aseptic condition.
9. It comes with an automatic cleaning system.
10. All material-contact parts of the production line equipment are SUS304 Made of stainless steel, it fully complies with food hygiene and safety standards.
11. The entire production process is fully automated. PLC Control: all electrical components are imported, reducing labor costs and significantly lowering the technical complexity of operation.
12. The production line is highly flexible, tailored to meet the diverse needs of customers. Goal Product requirements allow for the configuration of devices with different functionalities.

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